Laser Cutting Service

Our laser cutting service is able to deliver high-precision cutting and engraving on materials such as aluminum steel, copper, and more

  • ISO-2768-c
  • Lead time as fast as 1 day
  • Aluminum, Steel, Stainless Steel, and more

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Why Choose Our Laser Cutting Service

If you are looking to engrave or cut the Sheet metal to create the parts. Our laser cutting is the approach that you need. Laser cutting can be performed on a variety of materials. Fixed beam intensity and beam exposing time should be set according to the type of Material and required precision. All these Complex controlling scenarios are achieved at Prolean’s to get the precise cut. We will cut your part with the laser beam according to your specification while maintaining high accuracy within your tolerance limit.

Our Laser-Cutting Capabilities

Features

Info

Bend angle
Thickness0.5mm-20mm
Part size limit6000mm*4000mm

Materials for laser cutting

Aluminum

Aluminum is a superior metal in terms of strength-to-weight ratio. It offers High Machinability, ductility, and thermal & electrical conductivity. Parts with aluminum also become highly resistant to corrosion.

Subtypes: 5052, 5083, 6061, 6082

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Brass

Golden shiny color, low friction, excellent Machinability, and high electrical & thermal conductivity. Brass can be easily machined and the best choice for low-friction applications.

Subtypes: C360, H59, H62

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Copper

It offers good strength, hardness, and excellent corrosion resistance with superior heat and thermal conductivity. It also has a very appealing aesthetic.

Subtypes: 101, C110

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Steel

High mechanical strength, toughness, resistance to wear and fatigue, and sturdiness. In addition to carbon, other alloying elements can be added depending on the needed mechanical and physical qualities.

Subtypes: 1018, SPCC

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Stainless Steel

High mechanical strength, Thermal, Wear, and Corrosion resistance. Stainless steel is low-cost and can be machined easily. Parts made from Stainless steel are durable and do not lose that strength over time.

Subtypes: 301, 304, 316

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Finishing Options

We provide various surface finish options for laser cutting parts. If your required surface treatment is not listed below, feel free to contact us for more options.

Bead Blasted

Bead blasting produces a matte texture, removing all the marks of machining tools. It applies to ABS, Aluminum, Brass, Stainless Steel, and Steel parts.

Brushing

Brushing is achieved by applying an abrasive brush to the metal surface, which produces a unidirectional satin finish. And it is not recommended for highly corrosive materials.

Anodizing

Anodizing involves adding an aluminum oxide coating to aluminum and its alloys. The layers, which come in various colors, increase strength and shield the surface from corrosion.

Powder coating

Powder coating is the electrostatically applying of dry powder to the surface. It produces a thin layer providing excellent resistance to wear, corrosion, and abrasion.

Black-Oxide

Black oxide finish reduces surface reflectivity and offers mild corrosion protection. It involves adding a thin layer of magnetite to the surface.

 

Electroplating

Electroplating increases the hardness of the steel &aluminum parts. It offers excellent corrosion, wears, and abrasion resistance.

Polishing

Physical rubbing of a metal surface to create a shiny surface is called a polishing surface finish. It increases the reflectivity and does not affect the dimensional stability of parts.

Laser Cutting Tolerances

Dimension detail

Tolerance(+/-)

Edge to edge, single surface0.005 inch
Edge to hole, single surface0.005 inch
Hole to hole, single surface0.002 inch
Bend to edge / hole, single surface0.010 inch
Edge to feature, multiple surface0.030 inch
Over formed part, multiple surface0.030 inch

3 Ways to Ensure Perfection

Standards

GENERAL TOLERANCE

For metals, the standard is ISO-2768 fH (fine)

For plastics, the standard is ISO-2768 mK (medium)

Metric threads tolerances:ISO 965-1 standard UN Threads Tolerances: ASME B1.1-2003 standard

knurling: ISO13444:2012 standard Our factory is ISO 9001:2015 certificated

Visual inspection and Protection

Constant visual inspection conditions

Quantification of cosmetic surface quality

Process requirements

Part cleaning and Protection

Quality Inspection Report

Inspection Confirmation

Dimensional confirmation

Appearance confirmation

Quality documentation

Design tips

Design Guidelines-CNC Machining and Sheet Metal

You’ll find it all here, from the material, selection, and standard tolerances to design advice for each operation we provide, including sheet metal bending, Laser-cutting, water-jet cutting, and surface finishing options.

Technology Overview

Introduction

If you are looking to engrave or cut the Sheet metal to create the parts. Laser cutting is the approach that you need.

Laser cutting can be performed on a variety of materials, including Wood. Fixed beam intensity and beam exposing time should be set according to the type of Material and required precision. All these Complex controlling scenarios are achieved at Prolean’s to get the precise cut. We will cut your part with the laser beam according to your specification while maintaining high accuracy within your tolerance limit.

Advantages

There are numerous advantages of using Laser- cutting process;

  • Precise and Accurate
  • Low Contamination
  • Free from Burr
  • No wearing down of Material during the Cutting
  • Easy Cutting at the corner positions
  • Less material Wastage
  • Low energy & Cost

What is Laser Cutting?

Laser cutting is the process of cutting the Material with a high intense Laser-beam. The Laser beam strikes at the cutting position and splits the workpiece with the help of Intense Heat. Thickness as high as 10 mm can be cut with Laser cutting.

Cutting with tradition Machining is not quick and precise. Here Laser cutting processes solve the problem. So whenever Manufactures need a swift and accurate prototype, It is an efficient method.

Types of Laser Cutting

Fiber Laser cutting is the most energy-efficient method using fiberglass to Magnify base seed lasers. It is very effective to cut thin sheets in a short time. These are also used to cut reflective material materials. Metals, coated metals, and plastics can be cut very accurately with this method.

CO2 Laser Is an efficient and Low-cost method that mainly uses a beam combination of carbon dioxide, inert gaseous helium, & nitrogen. It can pierce materials thicker than fiber cutters. Such as Wood, glass, paper, textiles, leather, & acrylic.

Because of the smaller wavelength, Crystal laser cutters such as Ceramic, coated materials, and hardened steel can cut more rigid materials than CO2 Laser cannot.

Applications

Laser-cutting is used in different industries for a precise cut, some of the Industries Include;

  • Automotive
  • Aircraft
  • Defense
  • Energy
  • Medical

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Laser Cutting FAQ

What are the Material Options for Sheet Metal Fabrication at Prolean?

We have various material options for Water- jet cutting to contribute to your project: Nylon, Carbon Steel, Stainless Steel, Aluminum and its alloys, Nickel, Silver, Copper, Brass, Titanium, and more.

What are the fabrication steps you offer?
We offer almost every manufacturing step needed for your sheet metal project, including cutting, bending, punching, Stamping, joining, milling, drilling, and surface finish.
What Types of Materials Can be Cut with a Laser?

We provide a large selection of materials for laser cutting that are not thicker than10 mm. Our sophisticated computer-controlled laser cutting machines can work with various materials, including Wood, plastic, acrylic, brass, aluminum, titanium, hard steel, and many more.

What is the Laser Cutting Tolerance that Prolean Offers?

We offer different tolerance based on the type of laser cutting approach. For example, with fiber Laser ±0.001″, as low as ± 0.002″ for CO2 Laser, and as low as ±0.0005″ for the Crystal laser. Compared to other manufacturing approaches, the tolerance offered by laser cutting is very tight. So, if the Functionality & features of your product or parts are heavily dependent on tolerance and long-term Dimensional Stability, it is undoubtedly for you.

How Large of Size can be Cut with a Laser?

We can cut parts as high as 3000 x 1500 mm. However, it can change depending on the type of Material, thickness, and required parts criteria.

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